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Case Study: Supply Chain Stability

Eliminating Rolled Cargo: Garment Manufacturer Sino-VN Route

How securing direct Tier-1 carrier allocations stabilized critical raw material supply chains for Thuan Phuong Garment.

Client Name Thuan Phuong Garment
Industry Textile & Apparel Manufacturing
Trade Corridor China (Shenzhen/Ningbo) to Vietnam (HCMC)
Services Provided Inter-Asia Slot Allocations, Supplier Integration

🔴 The Challenge

Thuan Phuong Garment is a major exporter of finished apparel to European and North American retail brands. To meet strict delivery schedules, the factory relies on steady, predictable weekly imports of raw textiles and fabrics from suppliers in southern and eastern China.

Historically, the client utilized budget freight forwarders booking cargo on the spot market. Because these forwarders lacked direct carrier contracts, the client's containers were frequently "rolled" (left behind at loading ports due to overbooking) at major Chinese gateways like Shenzhen, Ningbo, and Shanghai. These rolled cargo incidents led to delays of 7 to 10 days, causing severe factory assembly line stoppages in Vietnam, forcing emergency air-freight usage, and risking heavy late-delivery penalties from international retail buyers.

🔵 The Solution

Mai Phuong Logistics was appointed to stabilize their Inter-Asia raw material pipeline. We moved away from the spot market co-loading model and instituted a carrier-backed contract framework:

1. Dedicated Tier-1 Vessel Allocations

We bypassed intermediate brokers and negotiated slot-charter space allocations directly with primary vessel carriers operating fixed-day weekly services between China and Cat Lai. We secured year-round space commitments, ensuring the client's containers have loading priority even during peak shipping seasons.

2. 14-Day Booking & Supplier Coordination SOP

Our China desks in Shenzhen and Ningbo coordinated directly with the client's vendors. We established a strict Standard Operating Procedure requiring booking releases 14 days in advance, securing container equipment early, and aligning warehouse delivery schedules with the designated vessel cutoff times.

🟢 Key Achievements & Results

  • Zero Rolled Cargo: Achieved a perfect 100% vessel departure rate on all booked containers since system implementation.
  • Stabilized Assembly Lines: Predictable material arrivals reduced inventory holding costs and eliminated factory downtime.
  • Buyer SLA Fulfillment: The manufacturer fulfilled all finished goods delivery schedules on-time, maintaining their top-tier supplier status.

Stability Metrics

100% On-Time Vessel Departure
Zero Rolled Cargo Incidents
100% Production Line SLA Met
"Securing direct carrier slot contracts through Mai Phuong Logistics resolved our supply bottlenecks. We haven't had a single rolled cargo delay since making the switch."
Operations Director, Thuan Phuong Garment

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